Semi-automatic and automatic label applicators

Together with our partners IMA and Herma we supply numerous labeling solutions, ranging from simple manual label dispensers to high-tech customized labeling machines.

Universal to all our labeling solutions is that we offer industrial labeling machines whose powerful functions and high labeling accuracy promote significant savings in production. Further, all labeling systems available through PPS can be delivered to comply with pharmaceutical standards.

We supply labeling solutions ranging from simple label dispensers and semi-automatic labeling machines to automatic label applicators. The machine showcase below is a selection of available labeling machines. Contact us directly for more solutions.

IMA SENSITIVE AP400T Labelling machine for cartons

Available as a stand-alone unit or integrated in a complete packaging line, the SENSITIVE AP400T applies tamper-evident sealing at a high speed while occupying a reduced footprint. Flexible and ergonomic, it handles a wide range of carton sizes.

The SENSITIVE AP400 T is an automatic linear labeller fitted with two labelling heads to apply a tamper-evident sealing on carton sides. The label dispenser, application group and carton transport speed are synchronized by a stepping motor. The precise position of the cartons ensures extremely accurate label application.

Positive carton transport system ensuring smooth transfer throughout the working area.
Brushless technology offering maximum labelling precision.
Easy access to the working area.

IMA SENSITIVE AP400 CW Labelling machine for cartons

Compliant with the latest Track & Trace and serialization statutory requirements, the SENSITIVE AP400 CW combines an outstanding carton weighing system with a compact layout to save space in the production area.

Conceived for 100% weight control and selection of every single carton, the SENSITIVE AP400 CW uses up to three labelling heads for label application on three sides of the carton. An innovative and reliable transport belt transfers each unit onto a dedicated loading cell while minimising vibrations and interferences in real time.

Positive carton transport system ensuring smooth transfer throughout the working area.
Brushless technology offering maximum labelling precision.
Easy access to the working area.

IMA MODULA Syringe assembly machine

The assembly and labelling of pre-filled glass syringes is a delicate process that must preserve the syringe and the drug it contains. Recently developed by IMA Life, MODULA is the converging element between aseptic filling and secondary packaging.

Modula is an assembly machine for pre-filled glass syringes capable of performing several operations: plunger rod insertion, labelling, backstop assembly. Available in four models and designed with a continuous motion principle, it covers low-medium output requirements and provides a high level of automation.

The machine features a central transport carrousel, which delicately guides the syringes through all steps and a positive transport system of the syringes and all the components requiring assembly, so as to ensure high precision in each phase.

No syringe – no application of plunger rod, label or backstop control device.
Compact footprint and essential design.
Excellent visibility of the whole process and great accessibility to the working area for immediate maintenance.

IMA SENSITIVE 200 Labelling machine for vials and bottles

Appropriate labelling is required for all containers used for pharmaceutical drugs. The SENSITIVE 200 is a linear labelling machine suitable for applying self-adhesive labels to oval, elliptical and rectangular containers and even to cylindrical containers (one label only).

The machine can be equipped with one or two side heads, one opposite the other, according to the labelling requirements and is one of the best solutions for low-medium outputs.

Compact and ergonomic design with stainless steel finish.
Can be supplied in stand-alone version or integrated in complete processing and packaging lines.
Rejection unit for containers with missing labels and/or incorrectly printed data.

IMA Phoenix SpeedMate Pro

SpeedMate Pro perfectly fits the labeling requirements of turn-key horizontal and vertical solutions of flexible packaging in addition to the desire of speed and precision typically connected to the secondary packaging systems.

From the outset, it integrates seamlessly with Thermal Transfer Overprinter (TTO) printers and laser marking systems, ensuring it meets the demands of inline coding requirements.

Moreover, with the capability to incorporate remote control and maintenance functionalities directly into the line’s control panels, SpeedMate Pro emerges as a reliable and all-encompassing solution for the labeling needs.

Highlights:

Compact, modular and ergonomic design
High speed up to 100 m/min
Fully programmable
Label reel holder for reels up to 350mm (400mm as option)

IMA Phoenix SpeedMate Blade

This label applicator for self-adhesive labels is suitable for “wipe-on” applications onto moving products. It is a general-purpose machine, developed to cover most labelling needs within the range of standard pre-printed labels.

Two separate stepper motors (one powers the pulling the paper, while the second one powers the rewinder) take care of the correct liner tensioning, in order to be accurate (+/-1 mm) and fast in dispensing (peak up to 70 m /min), avoiding paper stretching and possible breaking.

The Speedmate Blade comes in both right hand and left version, and can handle two different paper widths (120 and 180 mm). The dispensing blade can be fixed, or spring loaded: while the fixed blade is used for application on plain products, the spring loaded one is used when the applicator and the adaptor have to follow-up the product shape.

IMA Phoenix Print & Apply labelers

A Print & Apply Labeler is a system that is able to print any coding and traceability data on a self-adhesive label and then apply it directly to a product or package.

IMA Phoenix Labeling offers a complete range of Print & Apply Label Applicators, satisfying any production demand, no matter the product orientation, ensuring an easy integration within the end-user’s production line.

We offer the following six Print & Apply label systems:

FlexiMate Windgrip
- The WindGrip is a full-electric applicator, that prints and applies A6 labels (105x148mm). It is a wipe-on applicator and it is typically requested for integration in logistic environments where there is no use of compressed air.
FlexiMate eBlade
- The eBlade wipe-on is a high performances label dispenser where the printing phase is separated by the application, and the system has a buffer of labels which is automatically loaded when request.
FlexiMate eSwing
- This applicator is a programmable swing arm that, driven by an electric motor, brings the tamp-plate to any desired angle between 0° – 180°. Swing arms are mainly used for label application, on the front of moving products on a conveyor.
FlexiMate eBelt
- The Vacuum Belt is a high-speed, fully electric applicator for print & apply systems. It allows top, bottom and side labelling on high-capacity conveyor lines, without the need of compressed air.
FlexiMate eLinear
- The eLinear is the most accurate solution for products of variable heights, moving on a conveyor: thanks to its optional automatic height measurement sensor, the stroke will adapt dynamically to the product height.
FlexiMate eCorner
- The eCorner is a real time print & apply system for corner-wrap applications, typically used for secondary packaging and perfect for pharmaceutical aggregation processes.

Top and bottom labeling

Top and bottom labeling is the most commonly used type of labeling. Herma and PPS offer solutions for either bottom or top labeling, or a combined fully automatic system for simultaneous application of top and bottom labels.

Labeling speed up to 250 units per minute.
Products are guided by either motorized side belts or special guide rails.
Labeling system can be integrated into existing production lines.

L- and C-shape labeling

It is increasingly important to securely seal a broad range of products as well as prevent from tampering. For this, L- and C-shape labeling is ideal, as the label in general need to be applied over one or more edges. Additionally, the labels can contain an amount of variable information, such as ingredients or expiration date.

The labeling system can easily be integrated with printing, inspection, and rejection systems.
Labeling solutions specifically designed for the pharmaceutical and food industries.
Compliance with the strictest requirements for tamper evident labeling.

PPS A/S labeling equipment from Herma - tabletop labeling system

Tabletop labeling equipment

For smaller productions, a tabletop labeling unit will be sufficient.

For these applications Herma offers a variety of solutions; from a simple unit that peels of the label from the backing paper and manual places it onto the product, to a system where the operator places a round object, e.g. a bottle, on rollers for automatic and exact labeling.

Robotic solutions for labeling

Standard labeling equipment might not be enough to solve a tricky labeling job. PPS designs and builds automation solutions for labeling. We also supply complete lines, offering both printing, labeling, and packing the labeled products into cartons, shipper boxes, and onto pallets.

PPS A/S Service & Aftersales solutions for customers

Service & Aftersales for automatic label applicators

Uniquely for the industry, PPS has its own service department. Our service department has specially trained technicians with the highest expertise and experience surrounding industrial labeling machines. We offer a long list of services, including:

Installation and renovation of existing labeling machines.
Design of complete labeling solutions from the requirements, specifications and logistics to execution and validation.
Competent feedback on automation solutions or other type of production optimization.
Installing and/or moving entire production or packaging lines.
Training of technical personnel and operators in optimal use of the installed labeling machines and equipment.
Tailor-made service and aftersales agreements for ongoing maintenance of label machines as well as assistance in case of breakdown.

In addition, PPS delivers spare parts and consumables directly to our customers from own stock. Having our own stock ensures fast and efficient delivery, minimizing any production downtime for our customers.

If you want to know more about our service department, please contact us directly or get more information here.